mPOWDEX® Condensate Polisher Trailer
The mPowdex® Condensate Polisher Trailer is based on the flagship Graver Powdex Precoat Filter Demineralizer systems installed in thousands of industrial plants and utilities but now available in a more flexible package! The polisher trailer removes solid particulates and dissolved contaminants from steam condensate, and allows you to recover and reuse a high value process stream without using chemicals. Unlike the permanent system, the flexibility of a mobile unit designed with your needs in mind. The trailer can be easily moved to different locations and rented when you need to clean up your condensate to maintain boiler chemistry or during plant startup.
This flexibility allows plant managers to spend their budget when needed while lowering expenses. the proven and high performing Graver Powdex® Condensate Polisher is now available in a different package! Mobile Powdex now can supplied to industrial plants who are looking removes iron, copper, silica, activated corrosion products and salts, whether soluble or suspended in a temporary manner.
All the benefits of a permanent condensate polisher but now in a novel package. Devised to provide both filtration and ion exchange capabilities, Mobile Powdex trailers have been designed with condensate flow capacities up to 2375 gpm (540 m3/hr) from a single unit. The system is designed to operate as a sidestream unit not in direct feed mode.
Process | Details |
Trailer Condensate Flow (max) | 2375 gpm @50psi |
Trailer Condensate Flow (min) | 60 gpm @50psi |
Pressure drop (inlet/outlet) | 5-10 psi clean |
35-40 psig dirty | |
Operating Pressure (max) | 150 psi |
Operating Temp (max) | 180 deg F* |
*120 deg F for silica removal | |
Waste Generated | 3300 gallons per regen in 30 min |
145 lbs. spent resin per regen | |
Time to regen | Approx. 1 hr. |
The Powdex condensate polishing system consists of a vessel containing precoatable filter septa. A precoat of powdered ion exchange resin and other materials is placed on the septa and the condensate is passed through the powdered resin, through the element and returned to the condensate system and is discharged to the condensate effluent/feedwater system. Upon exhaustion of the ion exchange resin or high differential pressure, the resin is removed by backwashing and discarded and replaced with a fresh supply.
Utilities/Connections | Details |
Power Required | 480 VAC 60HZ 130A |
Connnections (not under vacuum) | 60 gpm @50psi |
Inlet / Outlet | 10″ flanged |
Waste (Primary Outlet) | 8″ flanged |
Wast (Secondary Outlet) | 3″ flanged |
Trailer Dimensions | 50′ L x 8′ 6″ W x 13′ 4″ H |
The improved kinetics of the powdered resin provides highly efficient ion exchange within the thin layer of resin precoated on the elements. The small mesh size of the media also imparts excellent filtration capabilities for suspended solids removal. The high kinetic efficiency, highly regenerated form of the resin, and filtration to very low micron sizes, combine to provide superior effluent quality and extended run lengths.
Advantages
- Superior Suspended Solids Removal
- Filtration and Ion Exchange in a Single System
- Eliminates Chemical Handling
- Reduced Waste Water
- Lower Overall System Cost (capital + operating)
- Small Equipment Footprint
- Lower ΔP (Pressure drop)
Photo Gallery
- Powdex Elements Installed
- Powdex Element Installation
- powdex resin
- Powdex Septa
- Powdex and AFA
- Powdex and AFA
mPOWDEX® Condensate Polisher Trailer
The mPowdex® Condensate Polisher Trailer is based on the flagship Graver Powdex Precoat Filter Demineralizer systems installed in thousands of industrial plants and utilities but now available in a more flexible package! The polisher trailer removes solid particulates and dissolved contaminants from steam condensate, and allows you to recover and reuse a high value process stream without using chemicals. Unlike the permanent system, the flexibility of a mobile unit designed with your needs in mind. The trailer can be easily moved to different locations and rented when you need to clean up your condensate to maintain boiler chemistry or during plant startup.
This flexibility allows plant managers to spend their budget when needed while lowering expenses. the proven and high performing Graver Powdex® Condensate Polisher is now available in a different package! Mobile Powdex now can supplied to industrial plants who are looking removes iron, copper, silica, activated corrosion products and salts, whether soluble or suspended in a temporary manner.
All the benefits of a permanent condensate polisher but now in a novel package. Devised to provide both filtration and ion exchange capabilities, Mobile Powdex trailers have been designed with condensate flow capacities up to 2375 gpm (540 m3/hr) from a single unit. The system is designed to operate as a sidestream unit not in direct feed mode.
Process | Details |
Trailer Condensate Flow (max) | 2375 gpm @50psi |
Trailer Condensate Flow (min) | 60 gpm @50psi |
Pressure drop (inlet/outlet) | 5-10 psi clean |
35-40 psig dirty | |
Operating Pressure (max) | 150 psi |
Operating Temp (max) | 180 deg F* |
*120 deg F for silica removal | |
Waste Generated | 3300 gallons per regen in 30 min |
145 lbs. spent resin per regen | |
Time to regen | Approx. 1 hr. |
The Powdex condensate polishing system consists of a vessel containing precoatable filter septa. A precoat of powdered ion exchange resin and other materials is placed on the septa and the condensate is passed through the powdered resin, through the element and returned to the condensate system and is discharged to the condensate effluent/feedwater system. Upon exhaustion of the ion exchange resin or high differential pressure, the resin is removed by backwashing and discarded and replaced with a fresh supply.
Utilities/Connections | Details |
Power Required | 480 VAC 60HZ 130A |
Connnections (not under vacuum) | 60 gpm @50psi |
Inlet / Outlet | 10″ flanged |
Waste (Primary Outlet) | 8″ flanged |
Wast (Secondary Outlet) | 3″ flanged |
Trailer Dimensions | 50′ L x 8′ 6″ W x 13′ 4″ H |
The improved kinetics of the powdered resin provides highly efficient ion exchange within the thin layer of resin precoated on the elements. The small mesh size of the media also imparts excellent filtration capabilities for suspended solids removal. The high kinetic efficiency, highly regenerated form of the resin, and filtration to very low micron sizes, combine to provide superior effluent quality and extended run lengths.
Advantages
- Superior Suspended Solids Removal
- Filtration and Ion Exchange in a Single System
- Eliminates Chemical Handling
- Reduced Waste Water
- Lower Overall System Cost (capital + operating)
- Small Equipment Footprint
- Lower ΔP (Pressure drop)
Photo Gallery
- Powdex Elements Installed
- Powdex Element Installation
- powdex resin
- Powdex Septa
- Powdex and AFA
- Powdex and AFA